Steel
Steel is used extensively in the fabrication industry, both industrial
and consumer for three basic reasons:
- Iron, its main component is in abundance
- it is easy and economical to work and..
- very versatile, can be altered both mechanically and chemically
to exhibit a long list of properties.
Its main disadvantage is its weight relative to other alternatives.
Steel also has limited ability to conduct electricity and as we
all are definitely aware of, its tendency to corrode.
Plain Carbon Steels are an iron-carbon alloy with typically less
than 1% carbon and residual concentrations of impurities. They do
not respond to heat treatment, thus most often cold formed to create
parts for the auto body industry and consumer goods. It is cheap,
ductile, easily welded and machined.
More sophisticated carbon steels are created by adding greater
amounts of carbon and other impurities like manganese, chromium
and nickel (
Alloying:).
They are heat treated (
Annealing:),
tempered, and hot and cold formed to manipulate their microstructure.
Both alloying and these manufacturing processes are used to manipulate
its strength, machineability and corrosion resistance to create
a long list of desirable characteristics appropriate to the end
use.
All alloys are identified by a numerical code that identifies the
type of impurities, their percentages and the heat or mechanical
treatments applied using standard
AISI/SAE designations.
The AISI code can then be used to predict its
physical properties.
Weight: Steel (approx. 8g/cm3) is twice as strong, but approximately
three times as heavy as aluminum (approx. 3g/cm3).
Tensile Strength:
The tensile strength of steel varies significantly
as a function of its final composition and mechanical treatment.
It can vary from as low as 200MPa to as high as 2,000 for some sophisticated
steel alloys.
Price, if we are talking about bike frames will usually be an indicator
of its quality, without getting into a long drawn out conversation
of a particular steel's capabilities. Most would have to be a material
scientist to truly understand all of steels intricacies and I don't
think any of use are interested in going back to university.
Modulus of Elasticity:
Typically between 100-200 GPa, offering steel
as one of the best and most cost effective options for rigid structures,
whether that is a bike frame or a bridge. Steel can be rolled into
relatively thin walled tubing to reduce the weight, and yet still
retain appealing load handling capabilities.
Oxidation: All irons are prone to oxidation or "rusting"
. There are a number of methods to slow its progress.
Nickel and chromium is added as an alloy, to create a long list
of stainless steel products with much greater rust resistance than
the basic carbon steel. This is probably the primary method of addressing
steel's tendency to corrosion.
In the aftermarket auto parts sector most are familiar with surface
chroming. This is a plating method to deposit a thin layer of chromium
onto the surface of the metal. It is expensive and its success is
largely a function of the preparation process. Chromium will not
effectively adhere without significant cleaning and polishing. Chrome
is toxic so this is not a particularly positive environmental solution
and highly regulated by safety associations... thus a down side
in using steel and this process to control its tendency to corrode.
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